Analyze the basic verification method of LED products


1. Product environmental test verification

First of all, we must analyze the life contour of the product we designed. What is the environment that this product may have in the life cycle? What is the user? What is the property of this product? Are there any other special requirements for the product? These factors may affect the specifications of the test in the future, and do not fall into the norm in the process, because a good verification specification is definitely not completely copied from a specification. Because even the best specifications can't simulate the actual environmental needs, it's just a loss, it will only waste more resources and costs. For example: The designer of the led luminaire designed a street light for use in the streets of Indonesia and set a verification specification of -40 ° C. It is very happy to do it because the recommended low temperature in the IEC is -40 ° C. But please think back, Indonesia is located near the equator, it has a tropical climate. When it is hot and humid all year round, how can it encounter a climate of -40 °C? Therefore, designing a product that never touches the environment will only increase the design. cost, cost because the design can withstand -40 ℃ environment has led lights must be designed to withstand higher than 0 ℃ environment.

Therefore, please let the product designers return to the fundamentals, and carefully review the products designed by them, in order to achieve an efficient and reliable verification of the actual requirements.

Finally, because the LED products are different from other electronic products, regardless of the reliability before and after verification, the luminescence characteristics must be measured. Generally, the calculus ball or the light distribution curve meter can measure the color of the LED product . Temperature), Luminous flux, Luminous intensity, Chromaticity coordinates, Color rendering, Wave length, etc., as the basis for reliability verification results.

2. Product life verification

In the electronics industry, in order to claim the life of a product, three methods are usually used.

(1) Life Prediction Method (Prediction)

Method: According to MIL HDBK 217 Part Count and Part stress principles, software is used to calculate the life of the product.

Advantages: short time and low cost

Disadvantages: the result is very different from the actual product life

(2) Lifetime measurement method (Demonstration)

Method: Using the Acceleration model, the Acceleration factor was obtained and the actual sample was provided. The sample was measured by an environmental test simulator to obtain the product life. At present, the acceleration model adopts the highest Arrhenius model (high temperature acceleration), Coffin-Manson model (temperature cycle acceleration) and Hallberg-Peck (humidity acceleration).

Advantages: The result is more realistic than the prediction method and the industry is highly accepted.

Disadvantages: higher cost and time-consuming than estimated method

(3) Field return method (Field return)

Method: Recycling the conditions used by product users in the market.

Advantage: the result is equal to the real life

Disadvantages: longer time and cost, difficult to use in the market, usually only the brand field self-preservation

The above three methods for determining the life of the product are adopted by the industry at the most, because it can not only eliminate the shortcomings of the result and the actual difference, but it is obtained through actual measurement, regardless of the high acceptance of both buyers and sellers.

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