In the real-world application of AGVs, it's common for users to adjust the type and number of sensors and drives based on the specific goods they need to transport. To improve the efficiency of robot R&D design and strengthen product competitiveness, Hyundai AGV has developed a range of specialized car body controllers and software with independent intellectual property rights. These systems are designed with modular hardware and software, allowing for quick adaptation through simple configuration adjustments, enabling the creation of various AGV models tailored to different needs.
The AGV control system includes a vehicle body controller, safety devices, human-machine interface, radio station, motion controller, sensors, and navigation system. The main controller is responsible for issuing and receiving commands, and is specifically designed for AGV applications in industrial environments. It acts as the central control unit of the AGV system. Safety devices are directly connected to the safety circuit within the controller to ensure the robot’s safe operation in its surroundings. Through the human-machine interface and wireless communication, operators can issue real-time commands and monitor the robot’s status. The main controller processes data from the navigation system and sensors to control the servo drive and motion controller.
AGV control system software integrates numerous industrial automation control theories, supporting multiple navigation methods, wheel drive configurations, and sensor integration. The main controller features an intuitive user interface that is easy to use and packed with powerful functions. Operators can monitor the robot's real-time performance via the interactive interface and configure or update system parameters and programs remotely through wireless communication.
AGV scheduling control involves using a console and console software to manage the robot's movement path. The console hardware consists of industrial computers and peripherals, while the radio base station communicates wirelessly with the AGV, enabling it to automatically switch between multiple stations. The console software allows for easy operation and modification, providing real-time monitoring of AGV status. In case of failure, the system can detect issues and trigger alarms, supporting multi-vehicle control and efficient scheduling.
AGV navigation technology encompasses several methods, including tape navigation, electromagnetic navigation, laser navigation, visual navigation, inertial navigation, and ID-based navigation. Tape navigation uses a guide tape on the floor to provide positioning signals, offering high accuracy, flexibility, and ease of path modification. Electromagnetic navigation relies on embedded wires that transmit pilot frequencies, ensuring a concealed and durable guidance system. Laser navigation uses reflectors around the path, allowing precise positioning without additional infrastructure and enabling flexible route changes.
AGV safety monitoring and fault diagnosis technologies incorporate protective features in key components like the body controller, servo controller, and laser anti-collision sensors. In the event of power failure, reset, or watchdog timeout, the system automatically cuts off safety signals to protect the equipment. All electrical designs comply with safety standards, with careful consideration given to both device and connector compatibility.
AGV device testing follows strict production procedures, including environmental tests such as high and low temperature storage, operation, vibration, and aging tests. These ensure reliability during transportation and use. Critical test points are checked using an oscilloscope before assembly, and final products undergo testing on dedicated platforms to guarantee quality and performance.
Each AGV is assembled according to strict specifications and commissioned by professional engineers. Special tools and test platforms are used for detailed debugging. After full assembly, the machines are tested in controlled environments to ensure long-term, reliable performance.
With the rise of Industry 4.0, China’s intelligent manufacturing sector is growing rapidly, offering a bright future for the domestic AGV industry. As a leading provider of smart factory solutions, Easy Info offers comprehensive smart factory systems covering production, operations, and decision-making. In the field of intelligent equipment, Yiyi Information established Jiangsu Yihui Intelligent Equipment Co., Ltd., located in the Taizhou New Energy Industrial Park. Based in Taizhou, the company serves surrounding areas, providing automation enterprises with integrated software and hardware solutions, such as flexible production lines, to address challenges in intelligent transformation and upgrading.
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