In the real-world application of AGVs, it is common for users to modify the type and number of sensors and drives depending on the specific goods they need to transport. To improve the efficiency of robot R&D design and strengthen product competitiveness, Hyundai AGV has developed a range of specialized vehicle body controllers and controller software with independent intellectual property rights. These systems are designed with a modular approach, allowing for quick adaptation by simply adjusting configuration parameters. This flexibility supports the development of various AGV models tailored to different needs.
The AGV control system includes a vehicle body controller, safety devices, a human-machine interface, a radio station, a motion controller, sensors, and a navigation system. The main controller is responsible for issuing and receiving commands, and is specifically designed for AGV control and application in industrial environments. It serves as the central control unit of the entire AGV system. Safety devices are directly connected to the controller’s safety circuit to ensure the robot operates safely within its environment. Through the human-machine interface and wireless communication, operators can issue real-time commands and monitor the robot's status. The main controller uses data from the navigation system and sensors to control the servo drive and motion controller, enabling smooth and accurate operation.
The AGV control system software incorporates numerous industrial automation control theories, supporting a wide range of navigation methods, wheel drive configurations, and sensor integration. The main controller features an intuitive user interface that is easy to use and offers rich functionality. Operators can monitor the robot's performance in real time through the interactive interface, and body parameters and programs can be configured and updated via wireless communication from a central console.
AGV scheduling control is managed through a console and corresponding software, allowing for easy path adjustments and motion control. The console hardware consists of industrial computers and peripherals, while the radio base station communicates wirelessly with the AGV. This enables the AGV to automatically switch between multiple stations, enhancing operational flexibility.
The console software is user-friendly and allows for quick changes in settings. It also provides real-time monitoring of AGV operations. In case of failure, the system can detect issues and trigger alarms. Additionally, the console supports multi-vehicle control and scheduling, making it ideal for complex logistics environments.
AGV navigation technology includes several methods such as tape navigation, electromagnetic navigation, laser navigation, visual navigation, inertial navigation, and ID-based navigation. Tape navigation uses a guide tape on the floor, offering high accuracy and ease of path modification. Electromagnetic navigation involves embedding wires along the path, providing a reliable and durable guidance system. Laser navigation uses reflectors around the path, allowing precise positioning and flexible route changes.
AGV safety monitoring and fault diagnosis technologies are integrated into key components like the body controller, servo controller, and motion controller. These systems include safety protection functions that cut off signals during emergencies such as power failures or resets. All electrical designs comply with safety standards, ensuring both device and connector reliability.
Testing and quality assurance processes are strictly followed during AGV production. Environmental tests, including high and low temperature storage, vibration, and aging tests, are conducted according to industry standards. Critical test points are checked using an oscilloscope before assembly, and finished products undergo testing on dedicated platforms to ensure reliability.
Each AGV is assembled according to strict specifications and commissioned by professional engineers. Special tools and test platforms are used for device debugging. After full assembly, the machine undergoes continuous circulation in a dedicated area to ensure long-term performance without faults.
With the rise of Industry 4.0, China's intelligent manufacturing sector is experiencing rapid growth, creating promising opportunities for the AGV industry. As a leading smart factory solution provider, Easy Info offers comprehensive smart factory solutions across production, operation, and decision-making. In the field of intelligent equipment, Yiyi Information established Jiangsu Yihui Intelligent Equipment Co., Ltd., located in the Taizhou New Energy Industrial Park. Based in Taizhou, the company serves surrounding areas, providing automation enterprises with software and hardware coordination solutions, such as flexible production lines, to help manufacturers overcome challenges during their intelligent transformation.
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