High Brightness Matrix LED Package Challenges and Solutions

In recent years, the application of light-emitting diodes ( LEDs ) has been growing, covering a wide range of markets, including automotive lighting applications such as indicator lights, spotlights and headlights, camera functions such as display backlights and camera flashes, like LED displays. Consumer products such as backlights and projection systems, such as buildings with distinctive lighting and signs, and many other applications. The LED has high brightness, high luminous efficiency and fast response. Incandescent lamps have been replaced in many ways due to their low energy consumption, long service life, low heat release and the ability to emit colored light.

As the efficiency of LEDs continues to increase, the amount of lumens per watt that is generated continues to increase, and the use of LEDs for general illumination becomes more and more practical. For example, in 2003, a fluorescent tube equivalent to 3000 lumens required more than 1300 LEDs with an efficiency of 30 lumens per watt to achieve comparable results. However, by 2005, the number of LEDs required to achieve the same fluorescent tube illumination was reduced by a factor of 20, requiring only about 50, each LED having a luminous efficiency of 50 lm/W or higher and a luminous intensity of 60 lumens.

LED lighting level

There are four links in LED production, or four areas. The first link is called product link 0, which refers to the production device itself. The second link of product link 1 is the first-level package, which refers to the method of connecting the device to the power supply through chip bonding and wire bonding to form a surface mount package. The third link of product link 2 refers to the secondary package. Put multiple primary packages together to create the light output required for an external signal or outdoor lighting application. The fourth link, product link 3, is to systematically package the entire system or solution.

The primary LED package includes a single LED and a complex LED matrix package. In a standard LED array, each LED is connected to a substrate electrode. LEDs can be handled separately or connected together. Most of this type of package utilizes epoxy adhesive chips. For high-brightness LED applications, such as outdoor lighting or tail-projection screen illumination, a matrix-structured LED is required. In this configuration, the LEDs are arranged in tight rows and columns to obtain as much light as possible. Figure 1 is a matrix diagram of LEDs that together emit a large amount of lumens. The number and alignment of the LEDs requires good thermal conductivity of the die attach material to keep the LEDs as cold as possible.

LED matrix diagram

Figure 1 LED matrix diagram

EDM (electrical discharge machining), is a manufacturing process used to obtain a specific desired shape in metal by applying electrical discharges(sparks),When it comes to using electrical discharge machining, the water serves as a key component. To get the best performance from an Edm Machine, the water must be kept as clean as possible. During the EDM process, some of the metal goes into the water as small particles. The water is filtered and deionized(demineralized) in order to remove those metal atoms. Deionized water helps to promote a higher metal removal rate and enhances the machine`s capacity to deliver a more precise cut. So the EDM water filter is very important component for EDM water filtration system.

Edm Filter

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